O-Ring Installation Design and Specification Static Cylindrical Installations
The following chart gives typical gland dimensions for common o-ring sizes. Please consult with your o-ring manufacturer for custom or application specific requirements.
To use this document, first identify if you have a female or male o-ring gland requirement. From the chart below, identify your nominal or-ring desired size, then your o-ring gland depth and runnout requirements. After you have verified your nominal o-ring size functionality within your assembly, specify / design your o-ring groove/gland.
Male and Female O-Ring Gland / Groove Installation
Female O-Ring Gland GD max = FD min + 2L max Male O-Ring Gland GD min = FD max - 2L max Where: GD = Gland Diameter |
O-Ring Gland / Groove Detail
Where: W = Width at bottom surface intersection of groove |
Typical O-Ring Static Seal Glands / Grooves
See "Gland / Groove Detail" above
O-Ring Nominal Diameter |
Actual Diameter |
Gland Depth (L) |
Compression Actual |
Compression % |
Diametric Clearance (C) |
Gland / Groove Width (W) |
Groove Radius (R) |
Total Runout Maximum (TR) (1) |
Total Runout Maximum GD relative to FD (2) |
1/16 |
.070 ± .003 |
.050 to .052 |
.015 |
22 to 32 |
.002 to .005 |
.093 to .098 |
.005 to .015 |
.0010 |
.002 |
3/32 |
.103± .003 |
.081 to .083 |
.017 to .025 |
17 to 24 |
.002 to .005 |
.140 to .145 |
.005 to .015 |
.0010 |
.002 |
1/8 |
.138± .004
|
.111 to .113 |
.022 to .032 |
16 to 23 |
.003 to .006 |
.187 to .192 |
.010 to .025 |
.0015 |
.003 |
3/16 |
.210± .005
|
.170 to .173 |
.032 to .045 |
15 to 21 |
.003 |
.281 to .286 |
.020 to .035 |
.0020 |
.004 |
1/4 |
.275± .006
|
.226 to .229 |
.040 to .055 |
15 to 20 |
.004 to .007 |
.375 to .380 |
.020 to .035 |
.0025 |
.005 |
(1) This is the total runout (TR) between the o-ring gland / groove and the associated cylindrical feature.
(2) This is the total runnout between contacting cylindrical surface FD and the o-ring gland diametral contacting surface.
Related:
- Rubber Molding Design Guidelines and Review
- O-Ring, Design Considerations General
- O-Ring Installation, Design & Specification Gland (Groove) Sizes Static Flange Application
- O-Ring Installation Design & Specification For Dynamic / Reciprocating Applications
- O-Ring Installation Compressive Load vs Hardness Chart .070 Diameter ORing
- O-Ring Installation Compressive Load vs Hardness Chart .103 Diameter ORing
- O-Ring Installation Compressive Load vs Hardness Chart .139 Diameter ORing
- O-Ring Installation Compressive Load vs Hardness Chart .210 Diameter ORing
- O-Ring Installation Compressive Load vs Hardness Chart .275 Diameter ORing